Design for Manufacturing (DFM) for Plastic Injection Mold

What do you do when process and product design go hand in hand in injection mould company? Before start to make plastic injection mold, the first step is design for Manufacturing (DFM). you get a quicker time to win market, better design, cost savings, guaranteed feasibility, and part failure prevention.

DFM is a product design that eases the end-to-end manufacturing process for complex plastic components while optimizing quality and reducing waste. At Yuan fang, this highly collaborative customized process is one of our specialties. Let’s take a closer look at DFM.

What is Design for Manufacturing (DFM)? Design for Manufacturing is an optimized plastic part design process that lowers overall costs while creating a better design and an easier to manufacture product. DFM combines the design requirements of a product with its production method, resulting in custom-molded, close-tolerance parts that meet or exceed industry standards.

This critical part of the product development cycle can take several weeks, depending on the complexity of the design. DFM should be implemented early in the development process. Neglecting it nearly always results in catching manufacturability issues too late, which leads to multiple design iterations, increased expenses, and a greater risk of product flaws.

In highly regulated industries like automotive sector, medical technology, DFM is a must for plastic mould factory. Even the most minor change in a product after its kick off can take months to implement because it must comply with stringent industry regulations. DFM presents ways to optimize manufacturing before it even begins.

What are the Benefits of DFM?

One of the most significant benefits of Design for Manufacturing is the lower overall cost of production. An optimized design can reduce the number of processing steps, eliminate redundant design features, simplify assembly, and reduce the number of connectors or fittings needed in the finished product. Because the DFM process catches and removes mistakes or faults before production, the result is a higher-quality product that gets to market sooner. DFM helps prevent the production of simple designs with overly complex manufacturing processes or designs that seem inexpensive to produce but are too complicated or expensive to service later.

YF mold is a plastic injection mold manufacturer which we provide professional DFM analysis for each project which avoid the tooling issue in advance.

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